All Projects
Manufacturing October 2024 Turkey (deployed in 53 countries)

Induction Furnace SCADA Application (ProMELT)

EGES — induction furnace melting and casting management used in nearly 1,000 systems across 53 countries.

Induction Furnace SCADA Application (ProMELT)

Technical Specifications

Induction Furnace Melting & Casting Management
HMI on Panel PC
Recipe Management
Process Control via Scripts
2,500 I/O License
Siemens S7-1500 PLC
Migration from Citect SCADA
User Manual in 6 Languages
OEM Packaging

EGES is one of the largest Medium Frequency Induction Furnace manufacturers. Since 1975, they have been producing induction melting and holding furnaces, with nearly 1,000 systems successfully operating across 53 countries on 4 continents.

EGES had been developing the "Melting and Casting Management" SCADA application for its induction furnaces using Citect SCADA for over 15 years. Refactoring a successful application that had spread across four continents with a new technology without abandoning all its dependencies was a very challenging and risky process.

With its innovative and bold approach, EGES trusted inSCADA and decided in 2019 that this change was necessary. In approximately one month, the "Melting and Casting Management" SCADA application named ProMELT was successfully migrated to the inSCADA Platform. This journey, thanks to EGES's bold approach, paved the way for the inSCADA Platform's presence in Russia, Mexico, Estonia and countries in our neighboring regions.

Application Screenshots

Induction furnace control main screen

Induction furnace control main screen

Induction Furnace SCADA Screen

Induction Furnace SCADA Screen

Furnace monitoring screen

Furnace monitoring screen

Converter monitoring screen

Converter monitoring screen

Induction Furnace Automation System

Induction Furnace Automation System

Migration from Citect

Over 15 years of Citect SCADA expertise was successfully migrated to inSCADA while preserving all UI maturity.

Global Reach

The application is used in nearly 1,000 of EGES's systems across 53 countries on 4 continents.

End-User Experience

The existing screen designs were at optimal maturity for operators — this experience was preserved during migration.

Performance Critical

Process control scripts execute calculations that directly impact product quality and machine efficiency on time.

Would you like to learn more about this project?

Contact Us